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DC ELECTRIC/TORQUE MANAGEMENT SYSTEM SPECIFICATIONS Consistent with the great diversity of requirements among products and processes in fastening and assembly, Ingersoll-Rand offers a flexible range of options for torque management with DC Electric tools. In this manner, functions to the real-world considerations at hand. TMAD 1 - For use with one 40 Series tool. TMAD2 - For use with two 40 Series tools. TMAD121 - For use with one 120 Series tool. - F Push-To-Start or Pistol Tools (TMAD l/2 only) Note: Always select either A or B option as minimum, e.g., TMADl-A +/- 0.2% of monitor torque full 0.05% of monitor torque full scale Values entered through front panel. interface for all readings and LCD supertwist - 0.5 inch character Horizontal (floor) viewing angle > Vertical viewing angle +25° to 4 lines of 40 charactersp er line, parameter/variabldei splay window. Conditions: O-50â€C temperature2, 0-90% 8 for one spindle; 4 for two spindle; 10,000 parts of total population on demand. 5,000 parts for torque, Serial. RS-232-C ‘I-bit word, I -stop bit, selectable parity, programmable baud rates of 300 to 9600 baud. 8 high-intensity LED indicators, per Cycle start, shutdown, shiftdown, 115 VAC, 50/60 Hz, 1 10A peak, Ingersoll-Rand TMAD Torque Management Systems are easy to use. stand-alone monitoring, and control console that operate Ingersoll-Rand DC tools and nutrunners. The IR TMAD units measure applied torque and rotation for single or multiple fastener applications. They utilize a micro processor-based computing system to monitor, control, and record data from a strain gauge transducer and digital angle encoder. Peak values for each fastening joint and the statistical data for each spindle are stored in the processor. This information is displayed on the screen or can be generated in hard copy format on a printer. The TMAD units can also be polled by a personal computer or other host. User Friendly Keyboard and Display. The four-line, forty-characters per line window display provides clear. concise readings, as well as prompting messages for the user. The system “asks†for data during the set-up mode and then leads the user through step-by-step diagnostic procedures providing convenient instructions for keypad use. It enables the user to move through a calibration procedure with ease, and lists all possible print commands for hard copy report. When not in use, it displays the status of the last run - torque, angle, and pass/fail condition. Complete Data Save Package. All data, including performance parameters, calendar and time of day, and history for approximately the last 5,000 cycles is automatically stored in memory, even during a power failure or interruption. Printer Interface. Seven different hard copy reports can be generated through the standard serial printer port. Capability for three additional reports can be added as an option. Multiple Control Parameters. Capable of multiple sets of parameters referred to as “programs†or “configurationsâ€, eight for the single sindle system, or the two spindle system set-up as a one machine unit, or 4 each for the two spindle Memory. System provides 6 month battery back-up for the RAM memory to save data parameters and statistics and a non-volatile (EEPROM) memory for saving serial port baud rate. parity, LCD display viewing angle, volume level of sounder, spindle count and language. Shut-Down Criteria. Shut-down signals are generated not only when a system health check fails. but also when input parameters are not met or when invalid information is entered into the system. Control Modes. IR TMAD units accommodate the following control modes: Torque Control, with or without angle monitoring Angle Control, indicating the turn of the nut Pre-Torque Control, which is synchronized in two-spindle units Combined Torque and Angle Control with Slope Monitor Tube Nut Control, with indexing capability Data Entry Security. A password can be required to data entry . if desired. No password is required for displaying performance Diagnostics. Users can perform fifteen various diagnostic checks to determine proper operation of the keypad, display window, sound alert, calendar/clock. communication ports. external lamps. control inputs, control outputs, internal analog converter, and encoder inputs. Extensive Logging Capabilities. IR TMAD units log a full range of information and maintain cycle log histories of up to 5.000 cycles for 1 spindle unit or 2500 cycles for 2 spindle units. Logging capabilities include: End of Cycle Reports, consisting of operation audit trails with time. date, year, run number, and pass/fail information, as well as torque and angle readings. This report can include up to four extra variables that were also measured in the process. Exception Reports, virtually the same as end of cycle reports, but with only the faulty runs listed. Statistical Reports, in two variations: one for the total population and another for the programmed cycle size, usually based on the type of X bar - R data desired. The reports contain number of cycles, Sigma, mean range, maximum, mean shift, number of rejects for the high limit, number of rejects for the low limit, hardware faults, and the number of acceptable parts. The data is reported for both torque and angle. If the user has a third variable programmed to qualify the part. the number of rejects based on this variable will also be listed. Parameter Dump Reports list the values of parameters entered into the TMAD unit by the user, or the TMAD default values. These reports can serve as logs or records of how the unit is configured. Status Reports are printed every time the TMAD is turned on. These reports record times and dates of use, confirmation of memory retention, calibra.t ion for the tool, power failure detection, and other information. Choice of Five Language Displays. Through a simple. front panel selection process, the TMAD units will display information in any of five languages: English. French. Spanish. Italian or German. (Ingersoll rand torque driver management system TMAD1 is the responsibility of Ian Bender) |
Ian_Bender@cedar--rapids.com (Ian Bender) for more information.
